Manipulator Laser Welding Machine
For Robotic, Flexible Welding of Complex 3D Components and Structures.
- The Manipulator (Robotic) Laser Welding Machine provides unmatched flexibility for automated welding of complex three-dimensional parts.
- By integrating a high-power fiber laser with a multi-axis industrial robot arm, this system can follow intricate 3D contours and access tight spaces unreachable by traditional welding heads or gantry systems.
- It is the definitive solution for high-mix, high-volume production in automotive frame assembly, aerospace structural components, and custom machinery fabrication.
- This setup maximizes application versatility, allowing for rapid reprogramming between different part geometries to achieve deep-penetration, low-distortion welds on large and complex assemblies.
SPECIFICATIONS
Manipulator Laser Welding Machine
Technical Data
| Laser Source | Continuous Wave Fiber |
| Laser Power | 1000 – 4000W |
| Cooling Method | Water Cooling |
| Wavelength | 1064nm |
| Suitable Application | Large 3D Components |
Components
Fiber Laser Source
A specialized laser with excellent beam quality, delivered via a fiber optic cable to the robot. This ensures a consistent, focused spot at the weld point regardless of robot arm position.
Industrial Robotic Arm (6-Axis)
A high-precision, high-repeatability robot with a large working envelope. It maneuvers the welding head through any angle to access joints on complex assemblies.
Robotic Laser Welding Tool (RLWT)
The end-effector. An integrated module containing the final focusing lens, protective cover slide, and often integrated vision, tactile seam tracking, or wire feeding.
Laser Delivery Fiber & QBH Connector
The high-flexibility, armored fiber optic cable that transmits the laser beam from the source to the robotic tool. The QBH connector ensures a reliable, industry-standard optical connection.
Process Control Cabinet & Chiller
The central hub housing the laser power supply, robot controller, safety interfaces, and cooling systems for both the laser and the RLWT.
Offline Programming (OLP) & Simulation Software
Critical for efficiency. Advanced 3D software allows welds to be programmed on a digital twin of the part and cell, minimizing costly production line downtime for teach-in.
If you have specific component preferences, we can discuss configuration options to meet your needs.
Upgrades & Variants
Fume Extraction & Filter Unit
A robust, integrated system with multiple filter stages (HEPA, carbon) to capture fumes and particulates at the source. Protects operators and meets OSHA air quality standards.
6th-Axis Synchronized Positioner:
A heavy-duty, programmable rotary tilt table that works in perfect sync with the robot’s movements. Enables continuous, distortion-free welding of complex 3D parts.
Offline Programming & Simulation Suite
Advanced software that allows complete weld programs for new parts to be created and validated in a virtual 3D environment.
Closed-Loop Weld Monitoring & Analytics
Sensors that monitor weld quality metrics (like penetration) in real-time, logging data for each part. Provides traceable, auditable quality records and enables predictive maintenance.
With our fully independent R&D department, if you have any specific welding challenges or results you want to achieve, we can help develop a custom solution for you.
Related Videos
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Think you know handheld laser welders? Discover five game-changing facts that could revolutionize your shop floor. Learn how a single machine can switch between welding, cutting, and cleaning in seconds, and uncover how a simple change in shielding gas can slash your operating costs.
This isn’t just an intro, it’s essential, next-level knowledge for welders ready to maximize their investment and capability.
Material Compatibility
| Specific Material / Combination | Handheld Laser Welding |
|---|---|
| Low/ Mild Carbon Steel | |
| Medium/ High Carbon Steel | |
| Stainless Steel | |
| Cast Iron | |
| Advanced/ High-Strength Steels | |
| Tool/ Die Steels | |
| Aluminum & Alloys | |
| Copper & Alloys | |
| Titanium & Alloys | |
| Nickel Alloys | |
| Stainless Steel to Mild Steel | |
| Nickel Alloy to Steel | |
| Plastics/ Polymers/ Ceramics | |
| Various Alloyed Wires |
A Stronger Weld Starts
with Cleaner Air.
W-Series Fume Extractor Designed for Laser Welding
Learn More
